PRO-Z DK Advanced Automatic Precision Screw Tightening Module

PRO-Z is a patented tightening module that integrates screws, tools, software, mechanism and automation control. In addition to adjustable rotational torque and graph output, the movement speed and pressure of the vertical Z axis can be synchronized with the tightening motion. It handles M0.6~M5 screws with a target torque of 10~3200 mN·m and an effective Z-axis stroke of 30 mm, and can be integrated into a robot arm or XY table via TCP commands from the robot controller.

Manufacturer: Utrun-Tech | Category: Screw Tightening | Models: Pro-Fuse S, Pro-Fuse L, Pro-Fuse XL, Pro-Fuse GM, Pro-Fuse GX

Advanced Automatic Precision Screw Tightening Module

Pro-Z Development Kit

Utrun-Tech developed this patented technology specifically to solve the challenges of automated screw tightening, bringing together experts in screws, tools, software, mechanisms and automatic control. Beyond adjustable rotational torque and graphical output, the vertical (Z-axis) motion speed and pressure can also be synchronized with the screwdriver’s action. Users simply enter the screw specifications, motion parameters and condition settings to easily control many variables that are impossible or difficult to control in conventional screw tightening.

PRO-Z DK integrates a smart electric screwdriver and Z-axis servo feed into a single module, keeping screw tightening fully controlled from “rotation” to “feed”.

Built-In Height Position Detection

PRO-Z built-in height position detection diagram

Reliable Control Quality

PRO-Z test result: over 1200 consecutive tightening and loosening cycles of an M0.8 screw on the same workpiece
  • M0.8 – PH000
  • Same screw
  • Same workpiece
  • High-speed tightening at 0.8 s/screw (average)
  • More than 1200 tightening and loosening cycles

Comprehensive Tightening Result Charts

Complete Data Traceability

PRO-Z tightening result charts and data output screen

Invention Patents

PRO-Z Taiwan (R.O.C.) invention patent certificate (No. I715065)
PRO-Z China invention patent certificate (No. 4545688)

Partners

Industrial IoT Connectivity Solutions Tailored to Your Needs

PRO-Z industrial IoT connectivity diagram

Market Track Record and Integration Capabilities

  • Specified by leading global consumer electronics brands: The Vanguard smart electric screwdrivers used in PRO-Z DK are widely used in consumer electronics (3C) assembly for brands such as Apple, Samsung, HUAWEI and OPPO, earning a strong reputation in the market.
  • Highly rated in AI server assembly: Facing the high-value, high-density, zero-defect assembly requirements of AI servers, this series of smart electric screwdrivers has earned excellent customer feedback for torque accuracy and full-process data traceability, and has been adopted on the production lines of several major manufacturers.
  • Built for automated assembly: Integrates readily with robot arms, dedicated machines and all kinds of automation equipment. Drawing on long-standing partnerships with equipment makers in Taiwan and abroad, we provide complete mechanical and control solutions matched to your throughput requirements and space constraints.
  • Extensive MES / Shopfloor integration experience: With many years in the industry, Utrun-Tech has extensive hands-on experience connecting and integrating data with MES and Shopfloor systems, sending the tightening history of every screw to the host system in real time to close the quality traceability loop.

Models and Specifications

PRO-Z DK Advanced Automatic Precision Screw Tightening Module — specification comparison by model
ItemPro-Fuse SPro-Fuse LPro-Fuse XLPro-Fuse GMPro-Fuse GX
Target torque setting range (mN·m)10~4550~180200~700600~15001700~3200
Target torque setting range (converted) (kgf·cm)0.1~0.450.5~1.8362.0~7.146.12~15.317.34~32.64
Max. rotational speed (rpm)800800800400400
Weight (g)Approx. 280Approx. 405Approx. 1000Approx. 1100Approx. 1410
Power supplyDC 24V / 3ADC 24V / 3ADC 24V / 3ADC 48V / 3ADC 48V / 3A

The table above shows the specifications of the Pro-Fuse electric screwdriver unit mounted in the module. Applicable screw sizes: M0.6~M5.

For full specifications and dimensional drawings, see Screw Tightening Automation Products General Catalog (PDF).

Compact electric cylinder (Z axis)

PRO-Z DK Advanced Automatic Precision Screw Tightening Module Compact electric cylinder (Z axis)
ItemZ-axis electric cylinder
Weight600g
Power supplyDC24V / 3A
Stroke (mm)30 (effective thread length)

Pro-Z Master control software system requirements

PRO-Z DK Advanced Automatic Precision Screw Tightening Module Pro-Z Master control software system requirements
ItemPro-Z Master
Processor1.6GHz dual-core processor or higher
Memory2GB RAM or more
Disk space20MB
Network portsLAN × 2 (only 1 required when used with a network switch)
USB portsUSB 2.0 × 1
Operating systemWindows 7 Home Service Pack 1 or later
Framework.NET Framework 4.8 or later

Typical Applications

Screw tightening module on robot arms

Controlled by TCP commands from the robot controller, it can be integrated into robot arms, XY tables or custom platforms, handling M0.6~M5 screws with a target torque of 10~3200 mN·m.

Tightening with synchronized pressing control

The movement speed and pressure of the vertical Z axis are synchronized with the tightening motion, handling variables that conventional screw tightening machines struggle to control. Effective Z-axis stroke: 30 mm.

High-repeatability tightening in mass production

In testing with M0.8 screws, it performed more than 1,200 consecutive tightening and loosening cycles on the same workpiece at an average of 0.8 s per screw, suiting mass-production stations with a stable cycle time.

Lines requiring full data traceability

Tightening result graphs and complete data records can be output, and Industrial IoT connectivity can be tailored to each company's requirements.

Frequently Asked Questions

Is the PRO-Z DK a complete automatic screw tightening machine, or do I need to build my own mechanism?

The PRO-Z DK is the part of an automatic screw tightening machine that does the tightening: it integrates the tightening spindle and Z-axis feed into one module and does not include the machine enclosure, fixtures or positioning mechanism. Positioning is handled by the host mechanism: the module can be integrated into a robot arm, XY Table or custom automation platform via TCP commands from a Robot Controller, and paired with a screw feeder as the screw supply as needed. If your line already has a robot arm or XY Table, you usually do not need to buy a complete machine; adding the tightening module and a screw feeder is enough to build an automatic tightening station. If you are planning a complete machine from scratch, an equipment integrator typically designs the mechanism and then mounts this module. Pre-installation evaluation and mechanism integration advice are provided by Utrun-Tech in Taiwan.

How is the PRO-Z different from a conventional automatic screw tightening machine?

A conventional automatic screw tightening machine controls the torque and speed of the rotating spindle, while the vertical direction is usually just a constant-speed pressing mechanism. The patented PRO-Z technology brings the motion speed and pressure of the vertical Z axis into synchronized control, matched to the tightening action: after the user enters the screw specification, motion parameters and conditions, the system can control variables that are impossible or difficult to manage in conventional tightening. In testing with M0.8 screws on the same workpiece, it performed more than 1200 consecutive tightening and loosening cycles, averaging 0.8 s/screw.

Can the PRO-Z DK be integrated with a robot arm or XY Table?

Yes. The module is controlled via TCP commands from a Robot Controller and can be integrated into a robot arm, XY Table or custom automation platform. System requirements for the Pro-Z Master control software are a 1.6GHz dual-core processor (or higher), 2GB RAM (or higher), 20MB of program space, LAN × 2 (only 1 needed when used with a network switch), USB 2.0 × 1, Windows 7 Home Service Pack 1 (or later) and .NET Framework 4.8 (or later).

Which electric screwdriver specifications are available on the PRO-Z DK module?

There are five types: S type, target torque 10~45 mN·m (0.1~0.45 kgf·cm), approx. 280g; L type, 50~180 mN·m (0.5~1.836 kgf·cm), approx. 405g; XL type, 200~700 mN·m (2.0~7.14 kgf·cm), approx. 1000g; these three have a maximum speed of 800rpm and a DC24V/3A power supply. GM type, 600~1500 mN·m (6.12~15.3 kgf·cm), approx. 1100g, and GX type, 1700~3200 mN·m (17.34~32.64 kgf·cm), approx. 1410g; these two have a maximum speed of 400rpm and a DC48V/3A power supply. Overall applicable screw sizes are M0.6~M5.

What are the Z-axis stroke and specifications of the PRO-Z DK?

The compact electric cylinder in the module has a stroke of 30mm (effective thread length), weighs 600g and uses a DC24V/3A power supply. During tightening, the Z-axis motion speed and pressure can be controlled in sync with the rotation, and the module can output tightening result charts and complete data traceability records; Industrial IoT connectivity solutions can also be customized to company requirements.

Want to learn more? Contact us











    Subject *