RPI SYSTEM

Features

  • Production traceability down to every PCB
  • Data management for soldering quality and throughput
  • Lower production costs
  • Production quality control independent of equipment, operator and environmental factors
  • Automated thermal profiling

Full Service Support

  • Technical support
  • Installation and setup
  • Application support
  • Hardware support
  • Quality assurance

Meeting the Core Requirements of Reflow Oven Management

A reflow oven is a very busy machine: it must heat and cool PCBs efficiently while controlling many variables at once. In the end, it has to deliver:
  • An in-spec thermal profile
  • The required production throughput

KIC RPI collects and optimizes both streams of continuous production data, and provides statistics and reports.

Key Functions

  • PCB thermal profile charts
  • Automatic profile yield evaluation
  • Real-time production details
    • Number of PCBs produced
    • Product name and lot number
    • Production date and timestamp
    • Reflow oven name
  • Full production traceability
  • SPC and Cpk charts
  • Process defect and yield reports
  • Process defect guidance and statistical reports
  • Process optimization
  • Remote control
  • Automatic alarms
  • Automatic alarm light tower

Calculation Example

Total defect opportunities
Boards processed × Measurement points × Process windows = Total defect opportunities (2 x 5 x 5 =50)

DPMO (defects per million opportunities)
Defect points ÷ Total defect opportunities × 1,000,000 (4÷50×1,000,000=80,000)

Yield
100 ÷ Boards processed × Failed boards = Failure rate %, 100% – Failure rate % = Yield

eTPU / Probe Specifications

Note: Must be used with a KIC profiler

System Components

  • 30 thermocouple sensors installed in the reflow oven
  • e-TPU automatic processing module
  • Conveyor speed encoder
  • 1 ea. board sensor
  • Alarm module
  • Alarm light tower
  • KIC RPI automation software
  • Software license key (hardware)

Minimum PC Requirements

  • Dual-core / 1 GHz processor / 2Gb RAM
  • 2G hard disk space
  • 1024 x 768 display
  • 2 USB ports (1 Key, 1 Data)
  • Ethernet Port

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